Carrier XRV Especificações Página 74

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74
If the ICVC fails to accept the high end calibration, the
value will not change and the display will show “Higher Force
In Effect.” This indicates that the sensor voltage is out of the
acceptable range for the entered value. If this occurs with a
differential pair, one possible remedy is to swap the high end
(inlet) and low end (outlet) transducers. In most cases this puts
the sensor voltage within the acceptable range.
Each transducer is supplied with 5 vdc power from the
CCM. Pressure transducer readings are derived from voltage
ratio, not absolute voltage, which compensates for any
reference voltage variation. If this power supply fails, a
transducer voltage reference alarm is generated. If transducer
readings are suspected of being faulty, check the supply
voltage, measured between the high and low (first and third)
terminals of any transducer 3 terminal connection at the CCM.
This is also displayed in CONTROL TEST under CCM
PRESSURE TRANSDUCERS.
Check Optional Pumpout System Controls
and Compressor —
Controls include an on/off switch,
a 0.5-amp fuse, the compressor overloads, an internal thermo-
stat, a compressor contactor, refrigerant low pressure cut-out,
and a refrigerant high pressure cutout. The high pressure cutout
is factory set to open at 185 psig (1276 kPa) and reset at
140 psig (965 kPa). The low pressure cutout is factory set to
open at 7 psia (–15.7 in. HG) and close at 9 psia (–11.6 in. HG).
Ensure the water-cooled condenser has been connected. Ensure
oil is visible in the compressor sight glass. Add oil if necessary.
See the Pumpout and Refrigerant Transfer Procedures and
Optional Pumpout System Maintenance sections, pages 81 and
88, for details on the transfer of refrigerant, oil specifications,
etc.
High Altitude Locations — Because the chiller is ini-
tially calibrated at sea level, it is necessary to recalibrate the
pressure transducers if the chiller has been moved to a high
altitude location. See the calibration procedure in the Trouble-
shooting Guide section.
Charge Refrigerant into Chiller
The standard 19XRV chiller is shipped with the refrigerant
already charged in the vessels. However, the 19XRV chiller
may be ordered with a nitrogen holding charge of 15 psig
(103 kPa). Evacuate the nitrogen from the entire chiller, and
charge the chiller from refrigerant cylinders.
CHILLER EQUALIZATION WITHOUT A PUMPOUT
UNIT
To equalize the pressure differential on a 19XRV chiller
with the refrigerant isolated in one of the heat exchangers, use
the terminate lockout function of the CONTROL TEST on the
SERVICE menu. This helps to turn on pumps and advises the
operator on proper procedures.
The following steps describe how to equalize refrigerant
pressure in an isolated 19XRV chiller without a pumpout unit.
1. Access terminate lockout function on the CONTROL
TEST screen.
2.
3. Slowly open the motor cooling isolation valve. The
chillers cooler and condenser pressures will gradually
equalize. This process takes approximately 15 minutes.
4. Once the pressures have equalized, the cooler isolation
valve, the condenser isolation valve, and the hot gas isola-
tion valve may now be opened. Refer to Fig. 30 and 31,
for the location of the valves.
CHILLER EQUALIZATION WITH PUMPOUT UNIT —
The following steps describe how to equalize refrigerant
pressure on an isolated 19XRV chiller using the pumpout unit.
1. Access the terminate lockout function on the CONTROL
TEST screen.
2.
3. Open valve 4 on the pumpout unit and open valves 1a and
1b on the chiller cooler and condenser, Fig. 30 and 31.
Slowly open valve 2 on the pumpout unit to equalize the
pressure. This process takes approximately 15 minutes.
4. Once the pressures have equalized, the discharge isola-
tion valve, cooler isolation valve, optional hot gas bypass
isolation valve, and the refrigerant isolation valve can be
opened. Close valves 1a and 1b, and all pumpout unit
valves.
The full refrigerant charge on the 19XRV chiller will vary
with chiller components and design conditions, as indicated on
the job data specifications. An approximate charge may be de-
termined by adding the condenser charge to the cooler charge
as listed in Table 14A and 14B.
CAUTION
The transfer, addition, or removal of refrigerant in spring
isolated chillers may place severe stress on external piping
if springs have not been blocked in both up and down
directions. Failure to block springs in both up and down
directions could result in severe personal injury and equip-
ment damage.
CAUTION
Always operate the condenser and chilled water pumps
during charging operations to prevent freeze-ups. Damage
could result to equipment if condenser and chilled water
pumps are not operated during pumpdown or charging.
CAUTION
When equalizing refrigerant pressure in the 19XRV chiller
after service work or during the initial chiller start-up, do
not use the discharge isolation valve to equalize. Either the
motor cooling isolation valve or a charging hose (con-
nected between the refrigerant charging valves on top of
the cooler and condenser) should be used as the equaliza-
tion valve. Damage to the float valve could result.
WARNING
Whenever turning the discharge isolation valve, be sure to
reattach the valve locking device. This prevents the valve
from opening or closing during service work or during
chiller operation, which could result in serious personal
injury.
IMPORTANT: Turn on the chilled water and con-
denser water pumps to prevent freezing.
IMPORTANT: Turn on the chilled water and con-
denser water pumps to prevent freezing.
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