Carrier 50PG03-07 Especificações Página 29

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PRE-START-UP START-UP
Failure to observe the following warnings could result in
serious pel_onal injuu:
1. Follow recognized safety practices and wear protec-
tive goggles when checking or servicing refi'igerant
system.
2. Do not operate compressor or provide any electric
power to unit unless compressor termimd cover is in
place and secured.
3. Do not remove complessor terminal cover until all
electrical sources ale disconnected and properly
tagged.
4. Relieve all plessure from system before touching or
distmbing anything inside terminal box if refrigerant
leak is suspected around complessor terminals. Use
accepted methods to recover refrigerant.
5. Never attempt to repair soldered connection while re-
fiigemnt system is under pressme.
6. Do not use torch to remove any component. System
cont+fins oil and refrigerant under pressure. To lemove
a component, wear pl+>tective goggles and pl+>ceed as
follows:
a. Shut off electrical power to unit and install
lockout tag.
b. Relieve all pressure from system using both
high-and low-pressure pol-ts. Use accepted
methods to recover refi'igerant.
c. Cut component connection tubing with tubing
cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs
when necessa U. Oil can ignite when exposed to
torch flame.
Proceed as follows to inspect and prepare the unit for initi+d
stm-t-up:
1. Remove +dl access panels.
2. Read and follow instructions on all WARNING CAU-
TION, and INFORMATION labels attached to or
shipped with unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such as
broken lines, loose pm-ts, or disconnected wires.
b. [nspect for oil at all refiigerant tubing connections
and on unit base. Detecting oil generally indicates
a refrigerant leak. Leak-test all refrigerant tubing
connections using electronic leak detector, halide
torch, or liquid-soap solution.
c. [nspect all field-wiring and factou-wiring connec-
tions. Be sure that connections are completed and
tight.
d. [nspect coil fins. [f damaged during shipping and
handling, carefully straighten fins with a fin comb.
4. Verify the following:
a. Make sure that condenser-fan blades are correctly
positioned in fan orifice. Refer to Condenser-Fan
Adjustment section on page 39 for more details.
b. Make sure that air filters are in place.
c. Make sure that condensate drain trap is filled with
water to ensure proper drainage.
d. Make sure that all tools and miscellaneous loose
pm-ts have been removed.
e. Make sure that the start-up checklist has been per-
formed and filled out.
NOTE: Ensure wiring does not contact any refrigerant tubing.
Unit Preparation- Make sure that unit has been in-
stalled in accordance with these inst+fllation instructions and
applicable codes.
Return-Air Filters- Make sure conect filters are in-
stalled in unit (see Table 1). Do not operate unit without retum-
_firfilters.
Outdoor-Air Inlet Screens -- Outdoor-air inlet screens
must be in place before operating unit.
Compressor Mounting -- Compressors _ue internally
spring mounted. Do not loosen or remove compressor hold-
down bolts.
Internal Wiring- Check all electrical connections in
unit control boxes; tighten as required.
Refrigerant Service Ports-- Each independent re-
fiigerant system has a total of 4 Schrader-type service gage
polts per circuit. One port is located on the suction line, one on
the compressor discharge line, and 2 on the liquid line on both
sides of the filter diiel_ Be sure that caps on the ports ;,e tight.
Crankcase Heater(s)- Crankcase heatel_ are ener-
gized as long as there is power to the unit, the compressor is not
operating, and ambient temperature is below 75 E
High Flow Refrigerant Valves-- Three high flow
refrigerant valves are located on the compressor hot gas tube,
suction tube, and the liquid line leaving the condenser. L;uge
black plastic caps distinguish these valves with o-rings located
inside the caps. These valves can not be accessed for service in
the field. Ensure the plastic caps are in place and tight or the
possibility of refrigerant leakage could occm_
Compressor Rotation -- On 3-phase units, it is impor-
tant to be cel-tain the scroll compressor is rotating in the proper
direction. To determine whether or not compressor is rotating
in the proper direction:
1. Connect service gages to suction and disch;uge plessure
fittings.
2. Energize the compressol_
3. The suction pressure should di_)p and the disch;uge pres-
sure should rise, as is noml;d on any st;u-t-up.
If the suction pressure does not diop and the discharge pres-
sure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating in
the wrong dilection.
2. Tnm off power to the unit and install lockout tag.
3. Reverse any two of the unit power leads.
4. Turn on power to the unit.
The suction and discharge pressure levels should now move
to their noml;d start-up levels.
NOTE: When the compressor is rotating in the wrong dilec-
tion, the unit m;_es an elevated level of noise and does not
provide heating or cooling.
Compressor damage will occur if l_)tation is not immedi-
ately corrected.
Evaporator Fan -- Fan belt and variable pitch pulleys
;ue factory-inst;dled. See Tables 5-14 for fan performance data.
Be sure that fans rotate in the proper direction. See Table 15 for
air quantity limits. See Table 16 for evaporator fan motor
specifications. See Table 17 for fan rpm at various motor
pulley settings. To ;dter fan performance, see Evaporator Fan
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